Dieter
Gundel, head of racetrack electronics at Ferrari:
How
much standard software do you use? In comparison, how much of
the software that you use is developed in-house?
Depends which applications you are referring to. Office
products are standard Microsoft. Design and calculation tools
(CAD and CAM) are standard workstation products. All car-control
and most of the data-analysis applications are written in-house,
as are specific database products. It is not easy to give specific
numbers because different groups use different tools.
What
hardware do you use?
PCs for the majority of work. Workstations for design
and component simulations.
What
system software do you use?
PCs use Microsoft (Windows) XP companywide.
What
development software do you use?
Again, it depends. Control software for the car is C
and assembler. Analysis and simulation is mainly done with Matlab.
Other projects are written in object-oriented languages (C++,
Delphi and Visual Basic, depending on preference).
During
a race, how many gigabytes of data flow between the car and the
"box"?
Roughly 1GB for an average race that lasts about one
and a half hours, and obviously more data for longer races. These
are partially redundant data because we use alternative telemetry
channels and internal memory to make sure we don't lose data.
How
does the communication between the race car and the box work?
As the question implies, there is only communication
from the car to the garage allowed. The onboard control unit,
in addition to performing a controlling role, samples all relevant
signals (sensors, actuators and internal status variables) and
hands them over to a dedicated logging controller. This unit both
stores data in memory and prepares data for telemetry transmission.
For
telemetry, the data is encoded and packaged and then transmitted
to the box in the microwave frequency band of around 1.5GHz. In
the box, the necessary error correction to the data is applied,
then the data is decoded and finally the data is distributed to
the real-time workstations that are online. As there is no channel
to the car, big gaps in reception have to be compensated by defining
areas of the circuit where the telemetry data is buffered rather
than immediately transmitted. The data is sent later to the garage
for analysis.
What
data protocols are employed?
The applied protocols are a combination of standard error-correction
protocols and encryption, suitable for the type of error rate
on a wireless link. They are specifically optimized for our type
of communication.
Can
a Ferrari system "crash"?
Yes, temporarily at least. As the function of the car
fully depends on software, this software can go wrong. A crash
will be only temporarily because as usual in embedded software,
there are plenty of watchdogs in the control software that will
reboot the controller after a short period of inactivity. Therefore
the question should be: Can a Ferrari have a short software hiccup?
And the answer is yes. But as all software is extremely well tested
in the lab, at test benches and during tests before taking it
to the race, don't expect to see this at a race weekend.
How
big a role does IT play in Schumacher's clear advantage?
This depends on whom you talk to. For someone like me
who works with control software and data analysis, I would say
that software functionality has a big supporting role for Schumacher.
Good software enables a good driver to gain a final edge of performance
that is necessary to outperform the competition. However, it is
important to note that it is not just Michael Schumacher who plays
a role in a Ferrari win. All of our drivers--Michael's teammate
Rubens Barrichello and our test driver, Luca Badoer--contribute
to our present advantage.
What
is the ratio of computer simulations compared with testing that
still needs to be done in real life, out on the track?
It is difficult to say. As far as functionality is concerned,
we increase our simulation efforts day by day because it is a
lot cheaper than building parts or writing control software and
trying it on the car. Obviously, there are areas like reliability
and interaction with other functions where there is no way to
bypass the real thing--which is testing it on the car. But while
the contribution of simulation is still increasing, we are not
reducing our normal testing at all. We just do much more.
How
long does a simulation take?
This also depends. If we take simulation of changes to
control strategies (traction control, for example), these simulations
are done nearly online between two runs of the cars--i.e., in
a matter of seconds. Other simulations (like aerodynamic simulations)
can take hours and are normally prepared before a race weekend,
and we get the results as prepared parameter lists. Structural
and kinematical simulations can even take days, but are part of
another production cycle.
Using
more powerful systems...will reduce our simulation times. At a
race weekend, this means we can do simulation between runs that
(previously) had to be done at night after the race or back in
Italy before the next event. The more powerful our computers get,
the more simulation will become a real-time tool and the more
prepared our cars will be when they leave the garage for the next
run.
How
do you ensure that McLaren-Mercedes or other racing teams cannot
access the data?
For our company network we run the highest degree of
protection, both at the factory and the track. We are not using
wireless networking at the circuit and at the factory yet because
we are not satisfied with the security. All our laptops that leave
the factory with critical data have encrypted hard disks. Our
telemetry traffic from the car to the garage is encrypted as well.
How
much influence does IT have in the development of a new race car?
Well, as mentioned before, all design work is done using
CAD and CAM tools. The structural and kinematical analysis is
entirely computer-based, so I would assume that there can't be
any bigger influence than this.
What
influence does computer technology have on the choice of race
strategy?
Computer technology has a huge influence. All our strategy
decisions are based on computer simulations of the event. We have
parameters as a result of pre-event simulations that decide our
basic strategy decisions, obviously together with the Friday/Saturday
performance. This race strategy is then updated in real time with
the progress of the race and new options derived. Clearly not
everything can be done by strategy software, but at least this
software can give a good base for the spontaneous decisions that
have to be made by race engineers.
How
do you make sure that IT doesn't pose a problem during the race?
The keyword for us is redundancy and fallback solutions.
We practice a fallback of our operation down to the level of data
transport between machines using USB sticks, just to be prepared
for the worst. The other point is one of the main principles of
(Formula 1) operation: Never make the same mistake twice. We therefore
respond to all problems with a fix, either by improving components
or the structure or by stepping back to a less performance-focused
but safe scenario.
Have
there been mishaps that were caused by IT?
No, not yet. Clearly the level of excitement increases
if we have to switch to back-up solutions, but right now we are
able to handle all foreseeable situations.
What
role does IT play in the car itself?
The car is controlled by software. We have onboard systems
control wherever the regulation allows us to intervene and, as
important, wherever we find a benefit. Engine control is the obvious
example. Gearbox control to allow shift times on the scale of
10 milliseconds is another example. Then there is the area of
traction control, to name another important one. Drive-by-wire
(throttle control) and clutch-by-wire are other important controls.
And there is much more, such as driver information system and
driver interface, plus the before-mentioned telemetry and data
logging. ASR (acceleration slip regulation) is banned by regulations,
as are fully automatic shifts and launch control.
Is
more speed possible with more sophisticated electronics?
We would prefer to speak in lap time rather than speed
because the highest speed doesn't mean the fastest lap. However,
the simple answer is: yes. Take the control software mentioned
above and you understand what central role software functionality
plays concerning the car performance.
How
have the employed IT systems changed within the last few years?
They have changed from auxiliary tools to essential parts
of the operation. Just as an example: Some years ago the car would
have been sent out without data logging working if there was a
problem. Today the car will not leave the garage if data logging
is not OK. There is no point in running the car without the IT-based
tools operation operating at an optimum level.